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MAG-D Horizontal Form-Fill-SealNEW

The Bartelt MAG-D is a high-speed magnetic track machine designed for horizontal form-fill-seal (HFFS) applications, capable of achieving outputs of up to 300 pouches per minute. Its dual-output configuration allows for maximum productivity, enabling manufacturers to run two SKUs simultaneously or produce multiple pouches per cycle, making it an ideal solution for increasing productivity and reducing downtime.

With a modular design, the MAG-D supports both roll stock and pre-made pouches, providing precise film handling and pouch formation. The advanced servo systems and multiple heat seal stations ensure consistent, leak-proof seals, while the open-frame structure minimizes product buildup and simplifies maintenance.

Perfect for industries such as snacks, candy, powders, cheese, jerky, and household chemicals, the MAG-D is particularly suited for convenience, retail, and club market segments. The MAG-D’s adaptability allows manufacturers to seamlessly accommodate different pouch types, including those that support eco-friendly materials, aligning with future packaging trends.

Designed for maximum flexibility and speed, the MAG-D delivers recipe-driven changeovers to meet modern production demands while ensuring the highest standards of quality and performance.

For more information on how the Bartelt MAG-D can enhance your packaging operations, contact us today.

Horizontal Form Fill Seal MAG B Machine
MAG L Adaptive Seal Control
MAG L Dynamic Product Setting
MAG L Magnetic Bag Clamps
MAG L Magnetic Track

Why MAG Series?

  • Versatility A ‘pitch-less’ design allows for a variety of bag options to be configured on the MAG Series machines. With this in mind, our team will work with you to find the best solution based on layout, space availability, speed requirements, pouch type and more.
  • Changeover time Versatility of the MAG Series machines does not come at the expense of changeover time. Average changeover times for MAG machines are 15 minutes or less.
  • Flexibility Switching between convenience, retail, or club packaging has never been easier. The MAG Series can quickly be adjusted to accommodate a variety of packaging types.
  • Sustainability Eco-friendly films can be utilized on the MAG Series. In addition, our machines are designed with energy-saving motors, reducing power consumption, and minimizing our carbon footprint.

Speed - Up to 300 Pouches Per Minute

Pouch Size - Width: 5" (127mm) – 12" (305mm), Height: 5" (127mm) – 15" (381mm)

Pouch Styles - 3-4 sided fin seal, gusset bottom, Delta Pac stand-up pouch, DOY stand-up pouch

The MAG-D is engineered with advanced features to meet the demands of high-speed packaging while ensuring operational efficiency and reliability.

Key Features & Benefits:

  • Dual Output Configuration → Handles multiple pouches per cycle, increasing production efficiency and throughput.
  • Modular Design → Customizable to meet diverse packaging applications, enhancing flexibility.
  • Magnetic Linear Track → Ensures precise pouch movement and handling, enabling smooth operation at high speeds.
  • Adaptive Seal Control → Push-button settings simplify operations, improving uptime and productivity.
  • Dynamic Product Settling → Provides clean, debris-free seals, minimizing the risk of seal failures.
  • Open Design Frame → Enhances accessibility for maintenance, reducing downtime.

Standard Equipment:

  • Stainless steel open-frame design
  • Servo-controlled film unwind system
  • Automatic film edge alignment system
  • Product fill stations with servo-controlled pouch opening and closing
  • Rockwell Motion Control package with a color touch screen
  • “No open pouch – no fill” feature to reduce waste

Enhance the MAG-D’s functionality with customizable options tailored to your production needs.

  • Right-hand or left-hand configurations
  • IP69 for food-grade applications
  • Hybrid execution with modular docking for pre-made pouch feeding
  • Zipper opening capabilities
  • Product settling devices and dust control
  • Gas flushing and ultrasonic sealing options
  • Bag clamp maintenance loop for reduced downtime
  • Integration of auxiliary equipment: Desiccant feeders, printers, vision systems, and labelers
  • Integration of product fillers: Volumetric cup filler, sliding gate filler, auger, rotary filler, liquid pump, and specialized feeding systems

Additional Products

MAG-R Horizontal Form-Fill-Seal

MAG-R: This rotary horizontal form-fill-seal machine is capable of operating at speeds up to 150 ppm. Designed for flexibility and high-performance packaging solutions.

MAG – L Horizontal Form Fill and Seal Machine (Formerly MAG Series FFS)

The MAG-L is a state-of-the-art horizontal form-fill-seal pouching machine that integrates the latest magnetic linear technology. It stands out for its flexibility, reliability, rapid changeover times, and is able to up to 150 ppm.

MAG Series FS Horizontal Fill-Seal

The Bartelt MAG Series FS is a high-performance horizontal fill-seal machine, engineered specifically for pre-made pouch applications. With speeds of up to 150 pouches per minute, this machine offers manufacturers a dedicated solution for efficient and precise pouch handling.

K-Series Horizontal Form, Fill & Seal Pouching Machine

The Bartelt® K-Series is a servo-driven horizontal form, fill and seal pouching machine and poucher. This model provides high precision, maximum flexibility, and convenience, while the pre-programmed recipe settings provide repeatable and reliable product and size changeover. The K-Series machines can achieve speeds up to 100 cycles per minute.

BPM-6 Pre-Made Rotary Machine

BPM-6 Rotary Pre-Made Pouch Packaging Machine: A compact and budget-friendly solution designed for moderate production needs, efficiently operating at 30 pouches per minute with a versatile 6-station rotary system, ideal for handling up to 5 million units per year.

IM Series Horizontal Form-Fill-Seal Poucher

The Bartelt® IM is a mechanically driven, intermittent motion hinged poucher. From the world’s first HFFS pouching machine built in 1949, the Bartelt IM has been a reliable choice. The pre-programmed recipe settings provide repeatable and reliable product changeover.

RPM Series Horizontal Form-Fill-Seal Poucher

The Bartelt® RPM Series is a horizontal form fill seal machine that features double pouch clamps, enabling the running of heavier fill weights and larger pouch sizes. This horizontal form fill seal model can run up to 120 pouches per minute in duplex mode, making it an efficient poucher.

MAG-B Horizontal Form-Fill-Seal

The Bartelt MAG-B is a compact horizontal form-fill-seal machine, engineered to deliver modern efficiency and reliability for evolving production needs. Built with a magnetic linear track system, the MAG-B excels at producing high-quality pouches from roll stock film or pre-made pouches, offering support for simplex and duplex configurations.